Casco Bay Molding, founded in February 2000 by Andrew Powell in Sanford, Maine, is a recognized leader in the fields of product development, injection molding, and medical manufacturing. With a rich history of innovation, the company began by producing a range of products, including mouthpieces and scuba gear, before expanding its focus to medical device components. Having achieved ISO:9001 certification in 2003 and ISO:13485:2016 certification in 2020, Casco emphasizes quality control and adherence to strict safety standards in its manufacturing processes.
The company's team comprises experienced professionals skilled in optimizing product performance and manufacturability across various disciplines, including plastic and silicone part molding, part assembly, ultrasonic welding, and inspection. Casco Bay Molding specializes in high-volume production and has developed significant expertise in manufacturing critical medical devices such as surgical handles, CPAP components, and menstrual cups, serving B2B customers worldwide with over a million menstrual cups produced.
In addition to its extensive manufacturing capabilities, Casco Bay Molding maintains an in-house tool shop, enabling efficient collaboration during product development, consequently reducing mold production times and costs. The company has also adapted to industry challenges, exemplified by their quick response to the COVID-19 pandemic, which led them to develop the Casco Shield—a PPE face shield designed for comfort and safety.
Recognized as the Maine MEP Manufacturer of the Year in 2019, Casco Bay Molding values strong community relationships and aims to deliver innovative solutions that enhance product reliability and streamline manufacturing. With a commitment to excellence and continuous improvement, the company is poised to meet evolving market demands and support the development of next-generation medical devices.
